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When it comes to workplace safety, a high-visibility safety vest is one of the simplest but most effective pieces of gear. Whether you're on a bustling construction site, directing traffic, or working near heavy machinery, a safety vest helps ensure you're seen clearly—day or night.
But not all vests are created equal. Choosing the wrong type (or wearing it incorrectly) can reduce its effectiveness and put workers at risk. In this guide, we'll walk you through everything you need to know about selecting the right vest and wearing it the right way.
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Different jobs have different visibility needs. Start by asking the following:
🔵 Will the vest be worn indoors or outdoors?
🔵 Are you working day or night?
🔵 Is there vehicle traffic or heavy equipment nearby?
🔵 Will you need extra pockets, ID windows, or specialized gear?
This will help determine the right ANSI class and features required.
ANSI Class | Intended Use | Visibility Requirements |
---|---|---|
Class 1 | Low-risk areas with slow-moving vehicles (under 25 mph) | Minimal reflective tape & hi-vis fabric |
Class 2 | Moderate risk: road crews, utility workers, surveyors | More background fabric and reflective material |
Class 3 | High-risk: highway work, emergency response, nighttime ops | Highest visibility with sleeves and extra reflectivity |
✅ Pro Tip: When in doubt, go up a class—especially for nighttime or low-light work.
Most vests come in hi-vis yellow/lime or orange, but color matters:
🔵 Yellow/lime: Great for natural environments (trees, grass, etc.)
🔵 Orange: Better for urban/construction zones where machinery is already yellow
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Getting the right vest is only half the equation—you’ve got to wear it right.
Your vest should be the outermost layer—not buried under a hoodie or harness. It needs to be fully visible from all angles.
A loose or unzipped vest won’t meet ANSI visibility standards. Make sure it’s fully secured every time.
Dirt, oil, and fading reduce visibility. Inspect regularly for:
🔵 Stains or grime
🔵 Torn reflective tape
🔵 Fraying edges
Replace vests at the first sign of wear to maintain compliance.
Too tight = restricted movement.
Too loose = snags and reduced visibility.
Here’s a general fit tip: your vest should cover the torso and upper back, and reflective tape should stay flat and unobstructed.
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Depending on the job, you might want vests with:
🔵 Multiple pockets for tools or pens
🔵 Clear ID windows for site access
🔵 Mic tabs for radio communication
🔵 Elastic sides or adjustable fits for layering
Also consider:
🔵 Women’s-specific fits or tailored designs for improved comfort
🔵 Hi-vis bomber jackets or long-sleeves for cold weather work
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Want your vest to last? Follow these care tips:
🔵 Machine wash cold (no bleach or fabric softener)
🔵 Hang dry or tumble on low
🔵 Inspect after every wash for reflective wear or fraying seams
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Task | Completed? |
---|---|
🔵 Chose the right ANSI class | ☐ |
🔵 Picked hi-vis color based on job site | ☐ |
🔵 Verified proper fit (not too tight or loose) | ☐ |
🔵 Checked for required features (pockets, ID, etc.) | ☐ |
🔵 Wear vest over all clothing | ☐ |
🔵 Keep vest zipped or fastened | ☐ |
🔵 Regularly inspect for dirt, wear, or damage | ☐ |
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Your safety vest is more than just a piece of fabric—it’s your first line of defense in hazardous environments. By choosing the right vest and wearing it properly, you’re not just complying with workplace rules—you’re protecting yourself and those around you.
Need help finding the right vest for your team? Contact us or check out our full line of ANSI-compliant safety apparel today!
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